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787: Will it fly? [Engine failure during static testing]

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787: Will it fly? [Engine failure during static testing]

 
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Old Aug 24, 2010 | 11:17 am
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787: Will it fly? [Engine failure during static testing]

Rolls-Royce Test-Bed Blowout Shuts Site Used for Boeing, Airbus

On 2 Aug the Trent 1000 engine exploded during testing. The facility has not yet reopened. ANA's delivery of the 787 is being delayed "because of flaws with structures that keep the plane steady".

I certainly hope that exploding engines and structural flaws aren't normal. But, I wonder, when will these things actually be delivered, if at all?
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Old Aug 24, 2010 | 11:35 am
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Originally Posted by marklyon
I certainly hope that exploding engines and structural flaws aren't normal. But, I wonder, when will these things actually be delivered, if at all?
I would venture to say that anything on a aircraft exploding is a bit abnormal... except of course for certain flyers who didn't get the meal they wanted in F.
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Old Aug 24, 2010 | 11:40 am
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What does this have to do with the structure of the 787? Or the A350 for that matter?

And in case some aren't clear, CO's 787 use GEnx engines, not RR.
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Old Aug 24, 2010 | 11:42 am
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If memory serves, Boeing's already had the 787 up in the air for hours at a time. I'm not sure how this affects much of anything...
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Old Aug 24, 2010 | 12:06 pm
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Originally Posted by Critic
If memory serves, Boeing's already had the 787 up in the air for hours at a time. I'm not sure how this affects much of anything...
Well, it can definitely affect the flight testing if R-R finds significant issues with their Trent 1000 and Boeing having to ground the fleet or changing the testing proceduces. All 5 787s that are flying have that engine. None flying with GEnx yet.

BTW, longest flight for a 787 yesterday. 14 hours roundtrip from the Seattle area up to the North Pole and back.

---

Edit: Sorry for the incorrect info. ZA005 has GEnx. So, 4 planes flying with Trent 1000, 1 with GEnx.

Last edited by rkkwan; Aug 24, 2010 at 3:57 pm
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Old Aug 24, 2010 | 12:14 pm
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Originally Posted by marklyon
I certainly hope that exploding engines and structural flaws aren't normal. But, I wonder, when will these things actually be delivered, if at all?
Very important that we're careful with our words here:

The failure of the Trent 1000 engine, which powers the Dreamliner, resulted in “limited debris being released into the test facility,”

[Snip]

The malfunction occurred on Aug. 2 and was a so-called uncontained failure

[Snip]

Uncontained failures are “extremely rare” while engines are in use on a commercial airliner, said Paul Hayes, safety director at U.K. aviation consultants Ascend Worldwide, with “one or two per year, if that.”

While Ascend doesn’t track failures on test beds, they’re likely to be more common than on the wing as engines are in an environment where they’re meant to be stressed, Hayes said. The nacelle casings which house the turbines are also often removed and these would help contain debris under normal circumstances.
Bolding Mine

We don't know the complete nature of the failure, but it sounds like a turbine blade from the core of the engine (not the front fan that everyone sees) broke off and damaged the engine core. This is not as uncommon as folks think and its rarely catastrophic, even on an airliner flying full of pax.

To characterize this as "Exploding engines" is a bit strong IMO.
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Old Aug 24, 2010 | 12:20 pm
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Originally Posted by PHLGovFlyer
We don't know the complete nature of the failure, but it sounds like a turbine blade from the core of the engine (not the front fan that everyone sees) broke off and damaged the engine core. This is not as uncommon as folks think and its rarely catastrophic, even on an airliner flying full of pax.

To characterize this as "Exploding engines" is a bit strong IMO.
I would also go further to suppose that a delay to the program is too early to consider because they likely don't know if it is simply an engine issue or if there is another problem with the airframe itself.
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Old Aug 24, 2010 | 12:31 pm
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TATL

Originally Posted by Critic
If memory serves, Boeing's already had the 787 up in the air for hours at a time.

They flew it to the Paris Air Show recently
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Old Aug 24, 2010 | 1:27 pm
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Isn't CO using GE engines on its 787?
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Old Aug 24, 2010 | 1:52 pm
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Originally Posted by cova
Isn't CO using GE engines on its 787?
Yes.
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Old Aug 24, 2010 | 2:12 pm
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Originally Posted by rkkwan
Well, it can definitely affect the flight testing if R-R finds significant issues with their Trent 1000 and Boeing having to ground the fleet or changing the testing proceduces. All 5 787s that are flying have that engine. None flying with GEnx yet.

BTW, longest flight for a 787 yesterday. 14 hours roundtrip from the Seattle area up to the North Pole and back.
I believe that aircraft ZA005 has been flying with the GEnx engines. It has over 127 hours.
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Old Aug 24, 2010 | 2:15 pm
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Originally Posted by CHIC SILBER
They flew it to the Paris Air Show recently
Farnborough, UK actually - slightly closer
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Old Aug 24, 2010 | 2:29 pm
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Originally Posted by PHLGovFlyer

To characterize this as "Exploding engines" is a bit strong IMO.
An uncontained engine failure is very much an explosion. Loud bang---shrapnel penetrating a kevlar sleeve---debris everywhere---yep, explosion.
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Old Aug 24, 2010 | 2:57 pm
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Sorry

Originally Posted by star_world
Farnborough, UK actually - slightly closer

Thanks I knew that but posted in haste (still TATL)
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Old Aug 24, 2010 | 3:56 pm
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Originally Posted by zigenbock
I believe that aircraft ZA005 has been flying with the GEnx engines. It has over 127 hours.
Thanks for the correction. ZA005 does have GEnx.
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