How long have online applications been sitting in "Fulfillment"?
Mine has been there for 9 days now, which is starting to make me worry that my application is again "lost" because it seems like most data points indicate shipment within a couple days after getting this status. Paying for expedited seemed to "wake" my application up a week and a half ago as I was moved to "Fulfillment" one business day after doing that. There are some that had to contact Congress to only find out that State lost track of their application once they issued approval.
Tomorrow is my 12 week anniversary of applying for a passport, after being quoted 6-9 weeks.