Originally Posted by
slawecki
wife will want to be at airport by 6am
Fair enough.
AFAIK, the direct buses from Kyoto to Itami don't run late in the evening. In this situation, I would suggest that you check out of your hotel in Kyoto in the morning and leave your bags with the concierge until the evening (or drop them at a locker at Kyoto station if you prefer). Spend the day in Kyoto - or make a trip to Nara or whatever - but don't plan on goin n to Itami until after dinner. After dinner, I would take the JR Kyoto Line train to Shin-Osaka and get a cab from there to Itami. (If you have a JR pass or you don't mind paying the Shinkansen fare, you could ride the Shinkansen to Shin-Osaka - but the ordinary train is just a 30 minute ride).
Plan for a boring morning at Itami. I think one or two cafes will be open landside from 6am. Perhaps one very institutional eatery airside (Sky Patio). And - depending on your loyalty program status and/or class of travel - you may have access to a domestic airline lounge, which is nothing special:
http://osaka-airport.co.jp/map/pdf/map.pdf